Intercounty Supplies

    Foam Converters & Upholstery Suppliers

    Intercounty Supplies — Custom Foam Cut to Size & Upholstery

    Expert foam converters and upholstery suppliers, delivering tailored comfort and craftsmanship to homes and businesses across the UK.

    Foam cut to size and shape you specify. Complex 3D shapes possible. All the upholstery supplies you need. Feather and Fibre cushions. Trade prices for businesses, larger customers and professional upholsterers. Online shop for hobbyists and the general public.

    We are proud suppliers to the upholstery, leisure and health care industries.

    Shop Foam Products Shop Upholstery Supplies Open Trade Account
    Foam cushions, upholstery supplies and tools laid out in the Intercounty Supplies workshop
    1M+
    Pieces of foam cut
    50,000+
    Happy clients
    100+
    Online stores supplied

    Foam Cut to Size

    Our most in-demand foam products, crafted for precision and performance in every application.

    Premium Sofa Cushion Foam Cut to Size foam cut to size — UK custom foam from Intercounty Supplies

    Premium Sofa Cushion Foam Cut to Size

    Custom Shape Foam Cut To Size foam cut to size — UK custom foam from Intercounty Supplies

    Custom Shape Foam Cut To Size

    Circular & Bolster Cushion Foam Cut to Size foam cut to size — UK custom foam from Intercounty Supplies

    Circular & Bolster Cushion Foam Cut to Size

    Foam Semi-Circle Cut to Size foam cut to size — UK custom foam from Intercounty Supplies

    Foam Semi-Circle Cut to Size

    Foam Wedge Backs Cut to Size foam cut to size — UK custom foam from Intercounty Supplies

    Foam Wedge Backs Cut to Size

    Boat Mattress Cushion Foam Cut to Size foam cut to size — UK custom foam from Intercounty Supplies

    Boat Mattress Cushion Foam Cut to Size

    5 Sided Trapezoid Foam Cut to Size foam cut to size — UK custom foam from Intercounty Supplies

    5 Sided Trapezoid Foam Cut to Size

    Foam Clipped Bolster Shapes Cut to Size foam cut to size — UK custom foam from Intercounty Supplies

    Foam Clipped Bolster Shapes Cut to Size

    Foam Clipped Window Seat Shape Cut to Size foam cut to size — UK custom foam from Intercounty Supplies

    Foam Clipped Window Seat Shape Cut to Size

    L-Shaped Foam Cut to Size foam cut to size — UK custom foam from Intercounty Supplies

    L-Shaped Foam Cut to Size

    T-Shaped Curved Foam Cut to Size foam cut to size — UK custom foam from Intercounty Supplies

    T-Shaped Curved Foam Cut to Size

    Caravan Cushion Foam Cut to Size foam cut to size — UK custom foam from Intercounty Supplies

    Caravan Cushion Foam Cut to Size

    View all foam shapes

    Upholstery Supplies

    Trade-quality wadding, feathers, fastenings, sprays and tools — supplied from UK stock with fast delivery.

    Polyester Wadding — trade upholstery supplies from Intercounty Supplies UK

    Polyester Wadding

    From £15.60

    Cardboard backtacking — trade upholstery supplies from Intercounty Supplies UK

    Cardboard backtacking

    £6.77

    Silicone Spray Lubricant 500ml — trade upholstery supplies from Intercounty Supplies UK

    Silicone Spray Lubricant 500ml

    £3.14

    Spray glue ( 12 per box ) — trade upholstery supplies from Intercounty Supplies UK

    Spray glue ( 12 per box )

    £3.24

    Carpet / Upholstery cleaner ( 12 per box ) — trade upholstery supplies from Intercounty Supplies UK

    Carpet / Upholstery cleaner ( 12 per box )

    £3.24

    Fabric Cleaner — trade upholstery supplies from Intercounty Supplies UK

    Fabric Cleaner

    £3.24

    Fabric protector ( 12 per box ) — trade upholstery supplies from Intercounty Supplies UK

    Fabric protector ( 12 per box )

    £4.85

    Velvet edge strip — trade upholstery supplies from Intercounty Supplies UK

    Velvet edge strip

    £0.26

    View all upholstery supplies

    Commercial & Trade Only

    Large supplier of trade & commercial foam

    Account pricing, scheduled deliveries, and palletised volumes for upholsterers, manufacturers and contract buyers.

    Register today

    Foam Converters & Upholstery Suppliers

    Foam cut to size specialists

    Instant online pricing on any shape, any grade. From a single seat pad to a full commercial fit-out.

    Order now

    Our Collections

    Specialist foam and upholstery ranges, organised by application.

    Foam Cut to Size

    Foam Cut to Size

    Explore
    Upholstery Supplies & Sundries

    Upholstery Supplies & Sundries

    Explore
    Sports & Leisure

    Sports & Leisure

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    Foam Recycling

    Foam Recycling

    Explore
    Fibre & Feather Pads

    Fibre & Feather Pads

    Explore

    Our Services

    A massive range of services

    We aim to provide a service unlike any of our competitors. We supply every type of foam, available as full blocks or cut to any shape and size — for seating, gym mats, NHS beds, giant foam cars, soft play or countless other applications.

    We also supply everything needed for the upholstery trade: foam, materials, vinyl, equipment and sundries.

    • Foam conversion — cut to custom 2D and 3D shapes, specs and sizes
    • Feather, fibre or foam cores — wrapped in feather, fully tailored
    • Full range of upholstery supplies, sundries and tools
    • UK-nationwide fast delivery, with next-day options
    • Trade accounts with dedicated support and account pricing
    Pricing Tool

    Foam Cost Calculator

    Select a shape, enter dimensions, choose a foam grade and get an instant cost price. Our foam grades are Vita Foam certified and 100% UK manufactured.

    1

    Choose Your Shape

    Swipe to see all 22 shapes

    2

    Enter Dimensions

    rectangle
    3

    Select Foam Type

    Standard delivery: 3–5 working days
    4

    Extras (Optional)

    Helps extend the lifespan of your foam cushions.

    Stockinette(+£3.00)

    Makes it easier to slide foam in and out of your cover. Reduces creasing and wear.

    Max width: 135cm

    Note: Some very large pieces may exceed the maximum size for stockinette or dacron wrapping — this is very unlikely, but if it applies a team member will contact you before dispatch.

    Total Cost

    £0.00

    What our clients say

    Trusted across the UK

    "I've worked with Intercounty for some time now. I would not use anyone else. They meet all my needs, delivering on time against tight deadlines. They know their stuff and understand my requirements. Five stars these lads!"

    R
    Rob
    Woodhouse Contracts

    "The team absolutely nailed it. I told them what I wanted and the deadlines for all the supplies on the contract. All the foam was cut to my sizes and great. Fastest delivery I've ever had when I needed it."

    F
    Fred
    Leeds Sofa Company

    "Brilliant trade service. Fast quotes, accurate cutting and the account team actually pick up the phone. We've moved our regular foam orders to Intercounty."

    S
    Sarah
    Northern Upholstery Co.
    Trade Account

    Open Your Trade Account

    Get exclusive wholesale pricing & bulk discounts for your business — handled by our dedicated trade team.

    Apply Now 01507 327 979

    Free Shipping

    Free delivery on orders over £100

    Secure Payment

    Fast, secure online payments you can trust

    Next-Day Available

    Order today, receive tomorrow across the UK

    Money-Back Guarantee

    Not satisfied? Hassle-free returns

    Custom Foam Cut to Size — The UK's Most Advanced Online Foam Calculator

    Intercounty Supplies is the UK's premier destination for precision-cut foam products. Whether you need replacement sofa cushions, a memory foam mattress topper, boat seating, caravan bed foam, window seat cushions or packaging foam — our instant online calculator gives you accurate pricing in seconds, not hours.

    • 22 foam shapes with instant pricing — no waiting for quotes
    • 7 premium foam grades from £0.85 to £4.00 per square foot
    • Measurements in CM, inches or MM — we convert automatically
    • 3–5 working day delivery — FREE fast-track upgrade over £150

    Premium Foam Grades for Every Application

    All our foam is manufactured using Vita Foam certified materials — the global benchmark for quality in flexible polyurethane foam. We stock a comprehensive range of open-cell polyurethane foam grades, each engineered for specific applications. From budget-friendly craft foam at 24 kg/m³ to industrial-strength reconstituted chip foam at 96 kg/m³, and everything in between — including viscoelastic memory foam, high-resilience reflex foam, and our best-selling firm upholstery grades.

    • All foam grades are Vita Foam certified for quality assurance
    • IC Premium 39 — extra-firm foam for sofa seats, boat cushions and caravan beds
    • IC Reflex Grey — our most popular grade for sofa cushion replacements
    • Memory Foam — pressure-relieving viscoelastic foam for mattresses and orthopaedic use

    Why Choose Intercounty Supplies for Custom Foam in the UK?

    Unlike traditional foam suppliers who require you to phone for a quote or wait days for pricing, Intercounty Supplies gives you instant, transparent pricing calculated in real time as you enter your dimensions. Our calculator supports 22 shapes and shows technical specifications, recommended uses and per-unit pricing for every grade.

    • Instant pricing — no phone calls, no email quotes, no waiting
    • 22 shapes available — the widest selection of any UK foam calculator
    • Vita Foam certified materials with full technical specs for every grade
    • BS-5852 fire-retardant options for furniture safety compliance

    Trade & Wholesale Foam Supply

    We supply foam to professional upholsterers, furniture manufacturers, boat builders, caravan converters, hospitality companies, care homes, schools and commercial fit-out contractors across the UK. Our CNC cutting service delivers consistent, repeatable results for production runs — from one-off prototypes to thousands of identical pieces.

    • Trade pricing and volume discounts available
    • CNC precision cutting for commercial production runs
    • Regular supply agreements for ongoing projects
    • Full BS-5852 fire safety certification and documentation

    Popular Foam Products & Services

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    About Our Foam Cutting Service

    Intercounty Supplies specialises in precision foam cutting for customers across England, Scotland, Wales and Northern Ireland. All our foam is Vita Foam certified — manufactured in the UK using premium raw materials from the Vita Group, the world's leading producer of flexible polyurethane foam — and cut to your exact specifications using advanced CNC machinery and skilled hand-cutting techniques.

    We serve a wide range of customers — from homeowners replacing a single sofa cushion to professional upholsterers processing hundreds of pieces per week. Our online calculator eliminates the traditional quote-and-wait process, letting you price and order custom foam 24/7 with 3–5 working day delivery as standard and a free fast-track upgrade to next working day on orders over £150.

    Every foam grade we stock comes with full technical specifications including density (kg/m³), hardness (Newtons), tensile strength (kPa), elongation percentage and compression set data. This transparency means you can make informed decisions based on real performance data — not vague descriptions or marketing terms.

    Foam Cut to Size — Delivered Across the UK

    We deliver custom-cut foam to every major city and town across the United Kingdom within 3–5 working days, with free fast-track next day dispatch on orders over £150. Whether you need replacement sofa cushions in London, caravan bed foam in Edinburgh, boat cushion foam in Southampton, or upholstery foam in Manchester — Intercounty Supplies delivers premium foam products direct to your door.

    Foam cut to size LondonFoam cut to size ManchesterFoam cut to size BirminghamFoam cut to size LeedsFoam cut to size GlasgowFoam cut to size LiverpoolFoam cut to size EdinburghFoam cut to size BristolFoam cut to size SheffieldFoam cut to size NewcastleFoam cut to size NottinghamFoam cut to size LeicesterFoam cut to size CardiffFoam cut to size BelfastFoam cut to size SouthamptonFoam cut to size BrightonFoam cut to size PortsmouthFoam cut to size AberdeenFoam cut to size CoventryFoam cut to size DerbyFoam cut to size WolverhamptonFoam cut to size PlymouthFoam cut to size SwanseaFoam cut to size Stoke-on-TrentFoam cut to size BradfordFoam cut to size YorkFoam cut to size CambridgeFoam cut to size OxfordFoam cut to size NorwichFoam cut to size ExeterFoam cut to size BathFoam cut to size DundeeFoam cut to size InvernessFoam cut to size SunderlandFoam cut to size Milton KeynesFoam cut to size ReadingFoam cut to size LutonFoam cut to size BournemouthFoam cut to size ChesterFoam cut to size Canterbury

    We also deliver foam to all surrounding areas including the Home Counties, Scottish Highlands, Lake District, Peak District, Midlands, East Anglia, South West, and all UK postcodes. Free delivery on orders over £150.

    Support

    Frequently Asked Questions About Foam

    Expert answers to the most common questions about ordering custom foam cut to size in the UK.