Curved Sofa Cushion Foam Cut To Size

Refresh and upgrade your seating with Curved Sofa Cushion Foam Cut to Size from Intercounty Supplies. Whether you’re restoring a cherished piece of furniture, upgrading a modern sofa, or designing bespoke seating, our custom foam cushions ensure a flawless fit and lasting comfort. Specially created for sofas, chairs, bay window seating, and bespoke furniture with a curved front edge, each cushion is cut with CNC precision to your exact measurements, guaranteeing both accuracy and professional results.

With over 30 years of expertise and as one of the UK’s largest foam converters and upholstery trade suppliers, Intercounty Supplies is trusted nationwide by upholsterers, furniture makers, and homeowners. We combine cutting-edge technology with durable, high-quality foam to deliver products that look and feel exceptional.

Key Features & Benefits

• Custom Cut to Size – Every cushion is shaped to your required curve, width, depth, and thickness. No guesswork, no compromise.

• Perfect for Curved Sofa Designs – Designed specifically for sofas and seating with rounded fronts, bay windows, and other bespoke furniture projects.

• Premium Foam Options – Choose from soft, medium, firm, high-density, or memory foam, depending on your comfort and durability needs.

• Durable & Comfortable – Engineered to resist sagging, flattening, or losing shape, even after years of daily use.

• Optional Upholstery Finishing – Add dacron wrap and stockinette for a smoother, more professional look and easier cover fitting.

• CNC Profiling Accuracy – Our advanced machinery ensures curves are cut consistently with millimetre precision, even for the most complex shapes.

Applications

Our Curved Sofa Cushion Foam Cut to Size is ideal for a wide range of upholstery projects:

• Curved-front sofa cushions

• Bay window seating

• Armchair cushions with rounded edges

• Corner seating layouts

• Bespoke furniture builds and restorations

Whether you’re updating a single sofa cushion or fitting out an entire custom seating area, our foam ensures professional-quality results.

Why Choose Intercounty Supplies?

Since 1990, Intercounty Supplies has grown to become one of the UK’s leading names in upholstery foam. We combine state-of-the-art CNC cutting technology with decades of hands-on experience to deliver precise, long-lasting results every time.

Our reputation is built on reliability, scale, and expertise:

• Over 30 years of foam converting knowledge

• CNC profiling for perfect curved edges and shapes

• Bulk and trade orders fully supported

• Nationwide delivery, managed by our fleet of 5 artic trucks and 15 Luton vans

• Trusted by upholsterers, furniture makers, and homeowners across the UK

From one-off replacements to large-scale trade contracts, our customers rely on us for quality, precision, and efficiency.

How to Order

Ordering your curved foam cushions is quick and simple:

1. Measure up – Record the overall width, depth, thickness, and curve radius. For complex shapes, you can provide a template, sketch, or DXF file for maximum accuracy.

2. Select your foam grade – Soft, medium, firm, high-density, or memory foam, depending on your comfort preference.

3. Choose finishing options – Add dacron wrap and stockinette for a professional finish.

4. Place your order – We’ll cut your foam with CNC precision and deliver directly to your door, anywhere in the UK.

FAQs

What is curved sofa cushion foam?
Foam cut with a curved front or rounded edge, designed specifically for sofas, chairs, bay windows, and other custom seating projects.

Where is curved foam used?
It’s most commonly used for curved-front sofas, bay window seating, rounded armchairs, and bespoke furniture builds.

How do I measure for curved cushions?
Measure the width, depth, thickness, and curve radius. If the shape is more complex, a physical template or DXF file will ensure perfect results.

Can you cut precise curves?
Yes. Our CNC profiling machines cut with millimetre accuracy, ensuring consistency and repeatability for every order.

What foam grades are available?
We offer soft, medium, firm, high-density, and memory foam. Each provides different levels of comfort and durability to suit your needs.

Do you offer finishing options?
Yes. We provide dacron wrap for a softer, rounded look and stockinette to protect the foam and make cushion covers easier to fit.

Do you supply trade customers?
Absolutely. As one of the UK’s largest foam converters, we handle both single orders and large trade contracts.

Order Today

Upgrade your seating with Curved Sofa Cushion Foam Cut to Size from Intercounty Supplies. With expert precision, durable foam grades, and over 30 years of industry knowledge, we guarantee a result that enhances both style and comfort.

👉 Order now and experience the difference custom-cut curved sofa foam can make.
💬 Need advice on foam grades, curve measurements, or trade orders? Contact our team today — we’re here to help.