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Intercounty Supplies

Foam Converters & Upholstery Suppliers

Foam Grades & Classifications

Professional-grade foam for every application

Foam TypeClassType of ServiceRecommended Application
6LB ReconXExtremely SevereHeavy duty contract seats; heavy duty public transport seats.
Reflex 400H / Reflex 400 / Reflex 350 / V38 / 5LB ReconVVery SeverePublic transport seats; cinema & theatre seats; contract furniture seats.
30 Soft / V33SSeverePrivate & commercial vehicle seats; domestic furniture seats; public transport backs & armrests; contract furniture backs & armrests; domestic foam mattress cores.
Reflex Super Soft / V28AAveragePrivate vehicle backs & armrests; domestic backs & armrests; component layers for domestic mattresses (excluding cores).

6LB Recon

X
Service Type: Extremely Severe
Applications: Heavy duty contract seats; heavy duty public transport seats.

Reflex 400H / Reflex 400 / Reflex 350 / V38 / 5LB Recon

V
Service Type: Very Severe
Applications: Public transport seats; cinema & theatre seats; contract furniture seats.

30 Soft / V33

S
Service Type: Severe
Applications: Private & commercial vehicle seats; domestic furniture seats; public transport backs & armrests; contract furniture backs & armrests; domestic foam mattress cores.

Reflex Super Soft / V28

A
Service Type: Average
Applications: Private vehicle backs & armrests; domestic backs & armrests; component layers for domestic mattresses (excluding cores).

Our Cutting Capabilities

Professional foam cutting services for every industry

Seat Cushions & Backs

Custom-cut cushions and back supports for furniture and vehicles

Profile Work

Precision D-shape profiling and complex contours

Leisure Industry

Specialized foam solutions for leisure and recreation

Contract Trade

High-volume production for commercial contracts

Custom Thickness

Sheet foam cut to any thickness from 6mm to 16"

Bench Seating

Bench seating to your exact specifications

Custom Shapes

Foam cut to your unique shape and specifications

Packaging Solutions

Protective packaging foam for safe shipping

Reconstituted Foam

Eco-friendly recycled foam options

Public Transport

Heavy-duty foam for buses and commercial vehicles

Our State-of-the-Art Machinery

Advanced equipment for precision foam cutting

Angle band knife cutting example

Angle Band Knife

Our angle band knife cutting system allows us to cut foam to any angle you require. Perfect for custom shaped cushions and angled cuts with precision accuracy.

Custom Angles High Precision
Profile machinery

Profile Machinery

Our Profile Machines allow us to supply foam cut to shape in any grade. From public transport seating to D-shape profiling and foam bolsters - any 2D template you can draw, we can cut in any grade.

2D Shapes All Grades Template Cutting
Hyma band knives machine

Hyma Band Knives

These industrial-grade cutting systems allow us to offer cushions cut to any size with exceptional accuracy. All foam cutting work can be efficiently completed using these versatile devices.

Any Size Fast Cutting
Auto knife system

New Auto Knife

The "Auto Knife" is one of the latest additions to our range. It enables many cutting methods including seat pads and sofa arms with ease. Fast and millimetre-perfect cuts every time.

Automated mm Precision Fast Output
WinTech foam cutter

WinTech CNC Cutter

Our WinTech computer-controlled foam cutter allows us to cut foam into virtually any 2D shape and many 3D ones. Advanced CNC technology ensures consistent, repeatable results.

CNC Control 2D/3D Shapes
Learn More →
Foam slitter

Foam Slitter

Our precision foam slitter can cut foam into sheets of any thickness from 6mm to 16" (405mm). Ideal for creating custom thickness foam sheets for any application.

6mm - 16" Custom Thickness

At Intercounty Supplies We Love Foam!

Foam is our game — a wide range of grades for every market. We convert foam to any shape you need. With top-of-the-range machinery we can produce foam for all applications. We understand grades and their uses, so we guide you to the right choice. Our lean operation lets us offer some of the most competitive prices on the market.

We Accept

Visa / MasterCard / Amex accepted

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Free Shipping

Free Delivery on orders over £100

Online Secure Payment

Shop confidently with fast, secure online payments you can trust.

Next day delivery available

Order today, receive it tomorrow – speedy delivery across the UK

Money-Back Guarantee

Not satisfied? We offer a hassle-free money-back guarantee