Bull nosed foam cushion cut to size – rounded edge upholstery foam
Bull Nosed Foam Cut to Size

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Bull nosed foam cushion cut to size – rounded edge upholstery foam

Bull Nosed Foam Cut to Size

Choose between a standard foam make up or bonded (multi foam)
The Budget Blue Foam (Grade 33) is our most used high-density foam grade. It is a firm foam, widely used for dining pads, upholstery repairs, garden seating, window seats and caravan seating. For high-use items, please choose the Premium Blue foam instead.

Specification/Data Information
  • Colour - Blue
  • Density (Kg/m3) (1) 34-37
  • Hardness (N) (2) 110-140
  • Tensile (ka-min) (4) 50
  • Elongation (% min) (4) 90
    • The "36 Budget Beige Foam" is perfect for sofa cushions, seat pads, and campervans. Its optimal density, hardness, and durability ensure comfortable seating and long-lasting support. Whether you need cushioning for your living room, dining chairs, don-the-go sleeping arrangements, this foam grade has you covered.

    Specification/Data Information
  • Colour - Beige/Pink
  • Density (Kg/m3) (1) 34-37
  • Hardness (N) (2) 110-140
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 90
    • Our Premium Blue Firm Foam (Grade 39) is a high-density foam, perfect for sofa seats if you are looking for a very firm cushion. It is also suitable for many other applications, including upholstery repairs, boat seating, caravan and campervan seating, window seats, dining pads and much more. Our premium blue 39h foam can be supplied in either pale pastel or a ocean blue colour. Both have the exact same density’s and properties to one another. Colour is purely dependant on the supplier it is provided from.

    Specification/Data Information
  • Colour - Blue
  • Density (Kg/m3) (1) 38-40
  • Hardness (N) (2) 180-220
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 90
  • Comp set (% max) (5) 8
    • Our 6lb Recon Foam is a very firm grade, used for hard-wearing seats. It’s ideal for bar seating and stools, church kneelers, gym mats and other hard-wearing commercial furniture.
    Our Memory Foam is a high quality foam, used to add extra comfort and support to any mattress. It can also be used for mattress toppers, pillows, wheelchair cushions and much more.

    Specification/Data Information
  • Colour - Yellow/White
  • Density (Kg/m3) (1) 38-42
  • Hardness (N) (2) 60-90
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 160
  • Recovery Rate 3-second
    • Luxury Reflex Grey Foam is a high-quality foam that offers excellent bounce and resilience. It is specifically designed for sofa seating applications, making it a perfect choice for those looking for a comfortable and supportive seating experience. With its grey color and luxurious feel, it is our most popular foam grade and is sure to elevate the look and feel of any seating area. Whether you're looking to upgrade your living room or design a new seating area for your office, Luxury Reflex Grey Foam is the perfect choice.

    Specification/Data Information
  • Colour - Grey
  • Density (Kg/m3) (1) 40-42
  • Hardness (N) (2) 130-160
  • Tensile (kPa-min) (4) 100
  • Elongation (% min) (4) 250
    • Our Luxury Reflex Pink Foam is a premium high-density soft foam. This foam grade is a suitable choice for the replacement of sofa back cushions (which are fibre filled or foam filled).

    Specification/Data Information
  • Colour - Orange
  • Density (Kg/m3) (1) 38-40
  • Hardness (N) (2) 100-140
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 90
    • Our White Foam is a budget craft foam, that can be used for crafts projects, upholstery repairs, headboards and much more. Not suitable for sitting on!

    Specification/Data Information
  • Colour - White
  • Density (Kg/m3) (1) 24-26
  • Hardness (N) (2) 50-70
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 150
    • *Please add the ratio of foams e.g. 60% Memory Foam / 40% Premium blue if selecting "Memory Foam Mixed With FS Premium 39H Blue Firm"
    Extras are a great way to add to your foam
    You should always fit stockinette to your order. In simple terms Stockinette makes it much easier to slide the foam in an out of your cover and will not only reduce creasing of fabric but prevent premature wear to both the foam and the cover - ensuring your cushions retain their shape better and last longer. Read More About Stockinette (Please Note Maximum Width for Stockinette = 135cm)
    Helps extend the lifespan of your foam cushions.
    Please note there is a minimum order of £25 on all made to measure Foam
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    Add a smooth, professional finish to your seating with Bull Nosed Foam Cut to Size from Intercounty Supplies. Bull nosed cushions feature a distinctive rounded front edge that instantly enhances the look and feel of your furniture. This style is ideal for window seats, dining benches, sofas, reception seating, and bespoke upholstery projects, providing both comfort and elegance.

    With over 30 years of experience and as one of the UK’s largest foam converters, we manufacture bull nosed foam cushions with CNC precision, ensuring every curve is consistent and every cut fits perfectly to your measurements. Whether you’re a trade upholsterer working on a large project or a homeowner taking on a DIY refurbishment, bull nosed foam is a classic choice for stylish, durable, and long-lasting seating.

    Key Features & Benefits

    • Custom Cut to Size – Every cushion is shaped with a smooth, rounded bull nose edge to your exact specifications.

    • Stylish & Practical – Creates a professional, high-quality finish that looks and feels superior to standard square-cut cushions.

    • Premium Foam Options – Choose from soft, medium, firm, high-density, or memory foam depending on comfort and durability requirements.

    • Durable & Comfortable – Our foams are engineered to resist sagging, flattening, and general wear, maintaining their shape for years.

    • Optional Upholstery Finishing – Add dacron wrap for a plush, rounded look and stockinette for easier cover fitting and protection.

    • CNC Profiling Technology – Guarantees the bull nose curve is cut with flawless consistency, even on bulk or bespoke orders.

    Applications

    Bull Nosed Foam Cut to Size is versatile and suited for a wide range of projects, both commercial and domestic:

    • Window seat cushions

    • Dining bench seating

    • Sofa and armchair cushions

    • Reception and waiting area seating

    • Custom furniture builds

    • Bespoke upholstery and reupholstery projects

    The bull nose design is especially popular for public spaces such as cafés, restaurants, offices, and hotels, where furniture needs to combine visual appeal with durability.

    Why Choose Intercounty Supplies?

    Since 1990, Intercounty Supplies has been a trusted partner for upholsterers, furniture makers, interior designers, and homeowners across the UK. As one of the largest foam converters in the country, we have the capability to handle everything from one-off replacements to large-scale trade supply contracts.

    Why customers choose us:

    • Over 30 years of foam converting expertise

    • CNC profiling for perfect rounded bull nose edges

    • Bulk trade supply and one-off projects handled with ease

    • Nationwide delivery, backed by our own fleet of 5 artic trucks and 15 Luton vans

    • Consistent quality trusted across the UK upholstery trade

    By choosing Intercounty Supplies, you’re not only getting precision-cut foam but also the backing of a long-standing, reliable supplier with proven industry experience.

    How to Order

    Ordering your bull nosed foam cushions is simple:

    1. Measure the width, depth, and thickness of your cushion space.

    2. Select your foam grade – soft, medium, firm, high-density, or memory foam.

    3. Add finishing options – dacron wrap and stockinette for a professional look and lasting shape.

    4. Order Now – We’ll cut your bull nosed foam with CNC accuracy and deliver it nationwide.

    FAQs

    What is bull nosed foam?
    Bull nosed foam has a rounded front edge instead of a square cut, giving cushions a smoother, more decorative look.

    Where is bull nosed foam used?
    It’s widely used for window seats, dining benches, sofas, chairs, reception seating, and bespoke furniture.

    How do I measure for bull nosed cushions?
    Measure the width, depth, and thickness of your cushion space. If unsure, providing a template or sketch ensures precise accuracy.

    Can you cut precise bull nose edges?
    Yes. Our CNC profiling machines cut smooth, rounded bull nose fronts with flawless consistency.

    What foam grades are available?
    We supply cushions in soft, medium, firm, high-density, and memory foam, depending on your comfort needs.

    Do you provide finishing options?
    Yes. Dacron wrap adds softness and shape retention, while stockinette protects the foam and makes covers easier to fit.

    Do you supply trade customers?
    Yes. As one of the UK’s largest foam converters, we supply upholsterers, furniture makers, and trade professionals nationwide.

    Order Today

    Upgrade your seating with Bull Nosed Foam Cut to Size from Intercounty Supplies – delivering precision, comfort, and style for over three decades.

    👉 Order Now and get bull nosed cushions tailored to your exact measurements.
    💬 Need advice on foam grades, measurements, or templates? Contact Us – our expert team is ready to help.

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