Foam Wedges Cut to Size

Improve comfort, posture, and recovery with Foam Wedges Cut to Size from Intercounty Supplies. Foam wedges are incredibly versatile and widely used for ergonomic seating, medical recovery, post-surgery support, physiotherapy, acoustic projects, and custom upholstery builds.

Whether you need a backrest wedge for posture, a neck wedge for sleeping support, or a knee wedge to aid recovery after operations, our foam wedges are designed to deliver comfort, stability, and long-lasting durability. Every piece is cut to your exact dimensions using CNC profiling technology, ensuring precise angles, clean edges, and consistent results.

With over 30 years of expertise and as one of the UK’s largest foam converters, Intercounty Supplies is trusted by healthcare providers, upholsterers, furniture makers, gym facilities, and homeowners nationwide.

Key Features & Benefits

• Made to Measure – Foam wedges cut exactly to your required size, angle, and thickness.

• Multi-Purpose Support – Perfect for neck support wedges, back wedges, knee elevation wedges, and ergonomic posture cushions.

• Premium Foam Grades – Available in soft, medium, firm, high-density, or memory foam depending on comfort and support needs.

• Durable & Reliable – Engineered to resist sagging and flattening, maintaining shape even with frequent use.

• Optional Upholstery Finishing – Add dacron wrap for a softer feel and stockinette for cover protection and easier fitting.

• CNC Precision – Advanced cutting technology ensures accurate angles and consistent results, whether for individual pieces or bulk orders.

Applications

Foam Wedges Cut to Size are suitable for a wide range of applications, both practical and therapeutic:

• Post-surgery recovery wedges – Knee and leg elevation for improved circulation and reduced swelling

• Back support wedges – Provides ergonomic support for recliners, office chairs, and beds

• Neck support wedges – Ideal for keeping the head and neck aligned during rest or sleep

• Knee wedges – Used after hip, leg, or knee operations to aid recovery

• Ergonomic seating cushions – Helps improve posture and reduce pressure while sitting

• Bay window seating and upholstery projects – Angled finishes for a tailored look

• Gym and physio wedges – Used in training, stretching, and rehabilitation

• Acoustic wedges – Perfect for soundproofing studios, offices, or theatres

Foam wedges are especially popular in healthcare settings, where they are recommended for post-operative care, spinal alignment, and injury recovery. They are equally valuable in home use, where they can make seating more comfortable or improve sleeping posture.

Why Choose Intercounty Supplies?

Since 1990, Intercounty Supplies has been delivering foam cut to size UK solutions for both trade and retail customers. Our products are trusted by hospitals, physiotherapists, upholsterers, acoustic engineers, gyms, and everyday homeowners looking for quality foam that lasts.

Why customers choose us:

• Over 30 years of foam converting experience

• CNC profiling technology for precise wedges at any angle

• Capacity for bulk trade supply and small custom orders

• Nationwide delivery with our own fleet of artic trucks and vans

• Trusted across the UK for medical, upholstery, leisure, and acoustic foam supply

When you buy from Intercounty Supplies, you’re not just purchasing foam — you’re getting precision, reliability, and long-lasting support tailored to your exact requirements.

How to Order

Ordering your custom foam wedges is simple:

1. Measure your requirements – width, depth, thickness, and wedge angle.

2. Select your foam grade – soft, medium, firm, high-density, or memory foam.

3. Add finishing options – dacron wrap and stockinette for smoother edges and extra protection.

4. Order Now – We’ll cut your foam wedges with CNC precision and deliver them anywhere in the UK.

FAQs

What are foam wedges used for?
Foam wedges are used for neck and back support, knee elevation after surgery, ergonomic seating, physiotherapy, acoustic panels, and upholstery projects.

Can foam wedges aid recovery after operations?
Yes. Foam wedges are commonly used in healthcare for knee elevation, leg support, and spinal alignment, helping reduce swelling and improve comfort during recovery.

What foam grades are available?
We supply wedges in soft, medium, firm, high-density, and memory foam, depending on your support and comfort needs.

Do you supply trade customers?
Yes. We supply to hospitals, gyms, upholsterers, soundproofing installers, and custom furniture makers, alongside one-off retail orders.

Can you cut precise wedge angles?
Yes. Our CNC profiling machines cut accurate slopes and consistent shapes, whether for a single wedge cushion or bulk supply.

Do you offer finishing options?
Yes. Adding dacron wrap gives a softer feel, while stockinette protects the foam and makes it easier to slide into covers.

Order Today

Enhance comfort, posture, and recovery with Foam Wedges Cut to Size from Intercounty Supplies – delivering precision, durability, and medical-grade support for over 30 years.

👉 Order Now to get your foam wedges tailored to your exact size and angle requirements.
💬 Need advice on foam wedges for medical recovery, seating comfort, or acoustic projects? Contact Us – our expert team is here to help.