Premium Sofa Cushion Foam Cut to Size

Is your sofa looking tired, sagging, or uncomfortable? With sofa cushion foam cut to size from Intercounty Supplies, you can refresh your furniture and restore it to like-new comfort without replacing the entire suite. Simply select your preferred foam grade, provide your dimensions, or even send us a custom template — and we’ll do the rest. Every piece is cut with precision technology, ensuring a perfect fit for your sofa covers.

Foam for Every Cushion & Seating Need

We supply one of the UK’s widest selections of upholstery foam, giving you complete flexibility to customise your cushions exactly as you want them:

• Sofa Cushion Foam – Replace tired cushions with foam that combines comfort and durability.

• Furniture Foam – Ideal for reupholstery projects, giving older furniture a new lease of life.

• Seat Cushion Foam – Designed for everyday comfort and long-term support.

• Foam for Seating – Available in multiple densities for sofas, chairs, benches, and campervans.

• Foam Cushion Pads – A quick and simple upgrade for existing covers.

• High-Density Foam for Sofas – Provides extra-firm support for heavy use and long life.

• Memory Foam Sofa Cushions – Pressure-relieving luxury that moulds to your body.

Whether you want soft sink-in comfort, firm orthopaedic support, or long-lasting high-density foam, we have the right solution.

Measurement & Cushion Filling Tips

Getting sofa cushions right isn’t just about choosing the foam grade — it’s also about sizing and finishing.

• Always add +1” to thickness – When measuring for new cushion foam, add 1 inch to the thickness of your cover. For example, if your cushion cover measures 4” deep, order a 5” foam insert. This ensures the foam fills the cover fully, giving a plump, supportive look once it’s fitted. Without this adjustment, cushions can look baggy or under-filled.

• Dacron wrap – A polyester wadding layer added to your foam. It rounds the edges, softens the feel, and prevents creases in your fabric covers.

• Stockinette – A protective outer sleeve that makes it easy to slide foam into covers, preventing snagging and wear.

• Reversible vs Non-Reversible Cushions:

  • Reversible cushions – Add dacron all around for an even, balanced look.

  • Non-reversible cushions – Add dacron where it’s needed: top only for back cushions, or top and bottom only for seat cushions. This ensures the right finish while keeping costs practical.

By combining +1” thickness, dacron wrap, and stockinette, you’ll achieve a professional upholstery finish that looks and feels luxurious.

Advanced Cutting & CNC Profiling

At Intercounty Supplies, we don’t just cut rectangles. With our CNC profiling service, we can cut:

• Irregular shapes

• Curves and angles

• Corner units

• Chaise lounge and modular sofa sections

If your cushions are complex, simply send us a template, sketch, or DXF file and we’ll cut your foam to match perfectly.

Sofa Cushion Collection Service

Don’t want to measure your cushions yourself? We offer a sofa cushion collection service. We’ll collect your cushions, replace the foam with fresh made-to-measure inserts, and return them ready to go. This service takes away the hassle and ensures your cushions are refilled with perfect accuracy.

Upholstery Foam for Professionals & DIY

Whether you’re a professional upholsterer, furniture maker, or a DIY homeowner, our sofa foam replacement service is simple and reliable.

• DIY customers – Order cut-to-size foam, follow our blog guides, and transform your sofa at home.

• Trade customers – Use our CNC profiling for precision-cut foam in bulk, ideal for upholsterers, furniture workshops, or interior designers.

With over 30 years of experience and as one of the UK’s largest foam converters, we can handle everything from single sofa cushions to bulk trade supply, supported by our own fleet of artic trucks and Luton vans.

FAQs

What is sofa cushion foam cut to size?
We cut foam inserts to your exact measurements (or template), so they fit perfectly inside your covers.

Do I really need to add 1” to thickness?
Yes. Adding 1” ensures your cushions look plump and professional once fitted. Without it, the foam may sit loosely in the cover.

What finishing should I choose?

• Dacron wrap for softness and shape.

• Stockinette for easier fitting.

• Reversible cushions: dacron all over.

• Non-reversible cushions: dacron top, or top and bottom only.

Can you cut irregular shapes?
Yes. We accept templates, sketches, and DXF files, and our CNC profiling machines cut complex shapes with precision.

Do you offer a collection service?
Yes. Our sofa cushion collection service allows us to take your cushions, refill them, and return them ready to use.

Do you provide measuring help?
Yes. Check out our blog guides on how to measure sofa cushions and how to choose the right foam grade.

Order Today

Bring your sofa back to life with Custom Sofa Cushion Foam Replacement from Intercounty Supplies – the simple, affordable way to restore your comfort.

👉 Order Now and get perfectly cut foam delivered direct.
💬 Need advice on measurements, dacron, stockinette, or cushion collection? Contact Us – or explore our blog guides for step-by-step help.