T-Shaped Curved Foam Cut to Size

Get the perfect fit for complex cushion designs with T-Shaped Curved Foam Cut to Size from Intercounty Supplies. Many sofas, bay window seats, caravans, and boats feature cushions with cut-out arm sections or curved fronts that cannot be replaced with standard rectangular foam. Our custom-cut T-shaped cushions are designed to solve this problem, giving you a neat, comfortable, and professional finish every time.

Every cushion is cut to your exact specifications using CNC profiling technology, which ensures smooth curves, precise cut-outs, and clean angles. Whether you’re replacing sofa cushions, upgrading caravan seating, or creating a bespoke upholstery project, our foam is designed for comfort, durability, and accuracy. With over 30 years of expertise and as one of the UK’s leading foam converters, Intercounty Supplies is trusted by upholsterers, furniture makers, and homeowners nationwide.

Key Features & Benefits

• Made to Measure – Foam cut precisely to your T-shape dimensions, including arm cut-outs and curved fronts.

• Perfect for Sofas & Bay Windows – Ideal for furniture and seating projects where straight foam won’t fit.

• Premium Foam Options – Available in soft, medium, firm, high-density, and memory foam to match your needs.

• Durability Guaranteed – Engineered to resist sagging, flattening, and daily wear, even with heavy use.

• Optional Upholstery Finishing – Add dacron wrap for softness and stockinette for easier cover fitting.

• CNC Profiling Accuracy – Ensures curves, corners, and T-shaped cut-outs are cut consistently and repeatably.

Applications

T-shaped cushions are common in many types of seating where arms, corners, or curved edges mean a standard rectangular foam won’t fit. Our T-Shaped Curved Foam Cut to Size is perfect for:

• Sofa cushions with arm cut-outs – Restore or upgrade worn seating foam.

• Bay window seating with curves – Achieve a perfect tailored fit for custom window seats.

• Caravan and motorhome cushions – Ideal for angled layouts with arm cut-outs or curves.

• Boat seating with shaped corners – Suited for marine interiors with irregular layouts.

• Bespoke upholstery and furniture builds – Perfect for DIY projects or professional upholsterers creating unique designs.

T-shaped curved cushions are especially popular in living room sofas and bay window conversions, where they provide both a comfortable sitting surface and a stylish, fitted appearance.

Why Choose Intercounty Supplies?

Since 1990, Intercounty Supplies has been supplying foam cut to size in the UK to both trade and retail customers. We are one of the largest foam converters in the country, with the scale, experience, and technology to deliver on everything from one-off replacement cushions to large-scale upholstery supply contracts.

Why customers choose us:

• Over 30 years of foam converting expertise

• CNC profiling technology for precise curved and T-shaped cuts

• Capacity for bulk trade supply as well as custom single orders

• Nationwide delivery supported by our own fleet of artic trucks and Luton vans

• Trusted by upholsterers, caravan manufacturers, furniture makers, and DIY customers

Our combination of craftsmanship and technology ensures your cushions are cut to perfection, giving you reliable comfort and long-term durability.

How to Order

Ordering your T-Shaped Curved Foam Cut to Size is easy:

1. Measure carefully – note the overall width, depth, cut-out sections, curve radius, and thickness.

2. Choose your foam grade – select soft, medium, firm, high-density, or memory foam.

3. Add finishing options – dacron wrap and stockinette for smoother edges and longer cover life.

4. Order Now – We’ll cut your foam with CNC precision and deliver anywhere in the UK.

For complex shapes, we recommend providing a template, sketch, or DXF file to ensure maximum accuracy.

FAQs

What is a T-shaped curved foam cushion?
It’s a foam cushion with a T-style cut-out, often used in sofas, chairs, and bay windows, combined with a curved front edge for a professional fit.

Where are T-shaped curved foams used?
They are commonly used in sofas, bay windows, caravans, boats, and bespoke furniture projects.

How do I measure for a T-shaped cushion?
Measure the overall width and depth, include the cut-out arm sections, note the curve radius at the front, and specify the thickness. Templates are recommended for accuracy.

Can you cut complex curved shapes?
Yes. Our CNC profiling machines can cut complex designs with perfect accuracy, from simple tapers to intricate curves and cut-outs.

What foam grades are available?
We supply soft, medium, firm, high-density, and memory foam, ensuring the right balance of comfort and durability.

Do you provide finishing options?
Yes. Dacron wrap creates a softer, rounded look, while stockinette protects the foam and makes it easier to slide into cushion covers.

Do you supply trade customers?
Yes. We provide both retail supply for homeowners and bulk trade orders for upholsterers and manufacturers.

Order Today

Upgrade your furniture with T-Shaped Curved Foam Cut to Size from Intercounty Supplies – delivering comfort, precision, and professional results for over 30 years.

👉 Order Now and get your custom T-shaped curved cushions delivered with CNC accuracy.
💬 Need guidance on measurements, templates, or foam selection? Contact Us – our expert team is here to help.